Analysis of Crimp with All the Equipments

We are so busy in our lives that we don’t notice what is going around our lives. We have become so engrossed in our lifestyle that we don’t have a minute’s time to see and adore the beauty of other things. If we stop for a second, we will see that there are machines all around us and will be amazed by the potential that they possess. The things that were unimaginable earlier are now completed in a short span. Some of the developments that are taking place right now are possible because of these bulky machines only. If we talk about a crimping machine, then there are different parts such as applicators, digital crimping press etc. which perform the major function of creating a good crimp. But there is a lab present too which is an essential part of a crimping machine.

When it comes to a crimping machine, then applicators and crimping press are considered as the main parts. But there is a need of a cross section analysis lab to make an ideal crimp, and for that, all the specifications should be ideal. There are different components in this lab. The components are described below –

1. Crimp Cutting Device – the functioning of cutting a crimp depends on the size of the crimp. If the crimp is smaller in size, then we take the use of a Jeweler’s saw. But if the size of the crimp is big, then it is cut with the help of a motorized cutting machine.

2. Crimp Holding Fixture – the function of cutting and grinding is done when it is properly positioned under the microscope. The crimp holding fixture that is provided is kept horizontal to the microscope.

3. Software for Analysis – to measure specifications such as wire gauge, application number, wire combination, crimping area, actual and target crimp height, target crimp width, area before crimping and area before crimping etc. we have a special software with us that is provided with the equipment.

To get the best crimping machine and related equipments, look no further than Regenato.

Finding the Correct Joining Strength with Motorized Pull Testers

You are surrounded by machines all over. You may not think about it but when given a thought, this is the truth. Be it your house or your work space, there are no places where machines are not there. Even while you are reading this article, you’re doing it with the help of a screen which is a form of machine. Machines have helped us in making our work simpler and this is the reason why we are able to complete high level work. They have not only led to do work that is not possible to complete with the help of humans but a lot of time is also saved. All in all, it has led to productivity being increased in the workplace. The same is the case for a digital crimping machine. A crimping machine has several different components which are necessary in making a good crimp. Motorized pull testers is one of them.

A Motorized pull tester is used to find out the joining strength between the terminal and the wire. In this process, the wire is pulled up with the help of a hook. The wire should be perpendicular to the crimp and the alignment of hook is also very important. Just like other machines, motorized pull testers have also evolved with time. In earlier times, the pull testers that were available had to do the work of pulling manually. But every time this process was used, it was noticed that jerks were observed in the pulling were not uniform. Then the process evolved and motorized pull testers were used. They became more popular because the results achieved with them were reliable.

The pulling is done by a variable speed motor which gives pulling speed uniformly. Different options of speed include 50 mm/min, 100 mm/min, 150 mm/min and 200mm/min. An ideal crimp that is manufactured should have symmetry and the terminal should be free of cracks.

At Regenato, you will get high quality motorized pull testers which will not only be durable but efficient.

Competent Crimping Machinery Pvt. Ltd.
B-92, Sector 65, Noida 201301, UP, India
Phone No: +911204337663
Email Id: info@regenato.com
https://www.regenato.com

Assembly of Top Notch Products - Competent Crimping Machinery Pvt. Ltd.

The word crimping means amalgamation of two objects by the process of changing their shape and size so that they can hold on to each other. If we look at crimping machine, then the job of a crimping machine is to take help of an external force to squeeze an object. That is the most basic definition of working of a crimping machine. They are an important part of any manufacturing unit. For the best working of a crimping machine, there are various parts that should work efficiently. To make sure of this, there is need of proper assembly area.

Assembly area is that important part of a manufacturing unit where workers and machines are placed in sequence for optimum results. The main function of assembly area is to arrange all the components in such a way that the desired result can be achieved with minimum costs. The movement of humans is made minimum and the majority of work is done by the machines. All the heavy lifting work is done by specially designed machines such as over head cranes. Having assembly area in a crimping machine is critical as the efficiency of a machine is in the hands of an assembly area.

The most important feature of an assembly area is that there should be uniformity and regularity. For example, in a grinding shop, the grinding of tools and machines should provide the same result again and again. It should be set in such a manner that all the repeat process should follow the same pattern that was used before. This is the main concept of an assembly area.

Now when these parts are to be delivered then instead of manual transfer, an assembly line should be used. To save time, there are various assembly lines to do different work instead of one line. The various components in manufacturing of a crimping machine are as follows –
1.    Grinding Shop
2.    Press Assembly
3.    Assembled Control Panels
4.    Milling Machines
5.    Lathe Machines
6.    Wire Cut Machines

At Regenato, Assembly Area is given a priority so that the products that are manufactured are of high quality and delivered to consumers at a fairly low price.

Competent Crimping Machinery Pvt. Ltd.
B-92, Sector 65, Noida 201301, UP, India

Phone No: +911204337663
Email Id: info@regenato.com
https://www.regenato.com

Crimping Press Applicators and the Different Categories in Which They are Classified

A crimping machine plays an important part in a manufacturing industry. The word crimp in general means to compress and fold it into parts. A crimping machine uses this simple methodology to work on its own. A crimping machine uses its strength and might to change the shape and size of the object according to the requirement. The most common example of a crimping machine can be taken as the cap or opener of a cold drink bottle. The use of crimping machine is to compress the size so that the cap is fitted onto the bottles.

Just like a crimping machine, there are other parts that do the work in a crimping press. Applicators are one of them. The main job of applicators is to fold and shift the conductor wires in the terminal ring. There are different types of applicators that are manufactured and vary in their mechanical design. This variety is helpful in buying the exact applicator. At Regenato, you will get applicators with micro setting arrangement that brings precision to the job. Some of the applicators designed by Competent Crimping Machinery Pvt. Ltd. are
1.     CIC Normal Applicators – they are used for side feed and end feed type of terminals. These are used for normal applicators.
2.    Pneumatic Applicators – for terminals of higher pitch you can use pneumatic applicators. The accuracy level for these applicators is higher than that of mechanical applicators but for that, there should be steady pneumatic supply.
3.     Spiral Setting Applicators – they are further classified in two parts. Automatic and semi automatic. In automatic machines, there are two spiral discs whereas in semi-automatic one, there is only one disc present.
4.    Large Terminal Applicators – these are most acceptable for large crimping presses. Spiral setting mechanism is also suited for large terminal applicators.
5.    Validation of Applicators – these type of applicators are tested on calibrated crimping machines. While using this applicator, not much adjustment is needed.

Regenato uses the latest technology and optimal safety standard in mind while designing applicators that are of top notch quality and preferred by all of original equipment manufacturers.

Quality is What You will Get from Our Products

Machines are build to help human kind. They can do things ranging from a minute photocopy to a mammoth lifting of weight of hundreds of kilos. There is nothing that these machines cannot do. That’s the main motive of manufacturing them in the first place. And this production is only going to get bigger and better as we move forward. We should be thankful to them because they not only share our load but saves us from a lot of time and large amount of physical work. It’s frightening to imagine a world without them.

One area where machines have helped us a lot and will continue to do so is Digital Crimping Press. For a manufacturing company, especially those companies that deal with wires and related products, Crimping press plays an important role. To attain top quality in wire processing, a digital crimping press is used. A good crimping press should have reliable top processing quality. And to ensure that, you should keep in mind that you are using the machines with latest technologies.

 

Now what should we do to check if the crimps are working properly or not. We use Motorized Pull Testers. There was a time when there were pull testers available but that testing was done manually. As the time move forward, manual ones were replaced with Motorized ones because the results were not that reliable. The results were unreliable because there sudden movements because of jerks due to which the results were not uniform.

At Regenato, you will get the best quality motorized pull testers. For better results and less percentage of error they manufacture four types of motorized pull testers–
0-50kgs
0-100kgs
0-200kgs
0-500kgs

Just like weight, there are various options for the speed too–
50mm/min
100mm/min
150mm/min
200mm/min

A good pull tester help in making an ideal crimp which is symmetrical and free of cracks. If you are looking for impeccable quality of digital crimping press, motorized pull testers and other manufacturing products, then your search has come to an end with Regenato. The products that they manufacture has fine balance between top notch quality and economical prices.

Competent Crimping Machinery Pvt. Ltd.
B-92, Sector 65, Noida 201301, UP, India

Phone No: +911204337663
Email Id: info@regenato.com
http://www.regenato.com